Planar Full Auto Mask Machine is a large sized manufacturing unit which deals in the production of face masks to prevent the harmful particles to enter the body during breathing in the open environment. The machine is fully automatic which reduces the labour force and also helps to increase the productivity. It is capable to control all the processes required which includes feeding, aluminium strip inserting cutting, folding, ultrasonic fusing, slicing etc. all by itself at a relatively faster rate. Planar Full Auto Mask Machine is provided with a computer controlled which helps to adjust various operating parameters to decrease the failure rate.
The working is very simple which takes only five steps to make a highly finished durable cover. First the material and the nose wire is entered into to the machine, which after processing goes to the folding and then ultrasonic fusing unit. After the fusing is completed the blank making unit comes in action to make slices from where distributor collects and places the blank mask on the conveyor for the welding of the ear loops on both sides. It is capable to make 1 to 4 levels of the mask blanks which can also be customized as per the requirements of the customers. It require a normal temperature conditions with a humidity in between 40 to 80 percent for the efficient working. The machine do not requires any stabilizer but if the fluctuations is more than 5 percent then it is advised to install a voltage stabilization device for the safety of the components. The working area should be free from any intense electromagnetic interference and is also free of dust and other contaminations.
Process: Material and nose wire feeding、aluminium strip inserting cutting , floding, ultrasonic fusing, slices by Face Mask Blank Making Machine → Distributor → earloop welding by two Mask Outside Earloop Welding Machine.
This machine consist of Face Mask Blank Making Machine,Distributor and Two Mask Outside Earloop Welding machines. Customized production and professional design.
PART B Reference Pictures
1.Face Mask Blank Making Machine
The machine is an automatic machine for producing the main part of the face mask,there is no need labour force because the machine can handle the whole process including feeding, aluminium strip inserting cuttin, floding, ultrasonic fusing, slices.
a.This machine can make the 1~4 levels mask blank according for the customer requirement for a high output.
b.You can adjust the size of the mask blank and the folding location.
c.The computer program control and photoelectric detection make it have a high reliability and low failure rate.
Distributor work with conveyor differential speed control device,driving lever put the mask blanks on the conveyor belt one by one
3.Two Mask Outside Earloop Welding Machine
This machine is use for welding elastics on the both edges of mask blank by ultrasonic,the whole proceed is finished by the automatic.It has a higher output than other earloop machine.
a.Before the producing,the size of the mask blank must be sure to be fixed.
b.The computer program control and photoelectric detection make it have a high reliability and low failure rate.
PART C Equipment Operating Environment Suggestions
1.Ambient temperature requires normal temperature.
2.Humidity should keep in 40%~80%.No condensation,and moisture trap should be installed.
3.Grid supply power:220V,50Hz.
4.Fluctuation of grid supply: ±5%,ground grid must meet the international standard.If the fluctuation is higher than 5%,automation electrical voltage stabilizer and current stabilizer should be installed.
5.No intense electromagnetic interference.
6.Fundation amplitude:less than 50um;acceleration of vibration less than 0.05g. Make sure there are no stamping equipment around to influence the amplitude. Equipment environment must keep in no fume and no dust,especially like metal grinding which will produce a large amount of dust